BURTON TECH |
"Innovation 2009 Award Winner" | |
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We have provided answers and direction for a number of major corporations . Reducing weight and cost is our goal- We have a unique approach which may require you to think outside of the Box and look at a new approach to solving problems . Change requires not only the change of material or process , but an aggressive change in Attitude- what we call " Make It Happen" stop thinking why you can't change- there are many reasons.
If you want to take Weight Out -" We can Make It Happen"
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We produce real solutions , Prototype mode , pre-production mode , full production or we can provide a turnkey system for existing supplier. Our only Goal is to “Make It Happen” –a light weight / lower cost product that will meet your requirements. We are very unique in that over the years we are gathered experience in a number of areas and industries - looking for the customers needs - not the standards. We challenge each and every detail ,demanding new approaches from tool design to processing- we make things happen when others stop. |
Surface Coatings vs Gridshield;COST : Gridshield is 35% to 65% less than painting or plating. The process is completed at the press – No secondary Operations. Surface coating requires many operations which can produce a number of quality and cost problems. Not to mention the lower shielding effectiveness. Gridshield Effectiveness- .001 Ohms point to point , a Faraday Cage. |
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| Our GridSFtm patent pending,This process uses a heavy gage wire mesh (up to .024" dia.) high strength steel - when molded with a high strength resin produces a very unique product , with extreme properties.
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Material Selection :
All engineering grades of resins can be used- Including material with Exceptional strength and stiffness up to 275oC (575oF). |
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Tooling & Manufacturing Cost:
Save between 35% -50% over sheet metal tooling - 50% of Die Castings. Cost effective Design Flexibility provides many opportuinities to design in functions and remove a number of parts from the assembly. |
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| Fully Shielded Enclosure | Heat Transfer Molded-In , with the Gridshield | |
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| Gridshield with Hi Temp resins 270 c offers new opportunities. | ||
| New low cost tooling programs for low volume requirements. | ||
"Hell There Are No Rules Here , We're Trying To Accomplish Something. " Thomas Edison |
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1998 to 2010 15 years of development and testing - over 300 various products- Every Type of Mold and materials were sampled . First introduced in 1998 and presented to the IEEE and Plastic News 1999 - 2000 - . Over the years of development and proving the production process, we are the only people who have Total understanding of not only the simple part of the process , which is Insert molding but each and every important design detail required to produce an Effective shielded Enclosure . These Details include , product to mold design providing an effective grounding and EMC sealing system- the development of wire technology and proven methods of TOTAL CONTROL of the Mesh Location. Our Process Engineering assures the Mesh will not migrate to various surfaces . Simply put , We know every detail and we have years of proven Design & process success (and many failures) to back it up. Our NEW GridSFtm now offer more Design Opportinities. |
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SPE 2009 Innovation Award |
Automotive: 2009 Plastics Innovations Award:GridShield is playing a role in the Automotive for 2010 , reducing Mass and Labor . Setting New standards, Light weight radios to ECU's , we can meet your shielding and cost requirements.
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